Ionic contamination cleanliness tester for ionic contamination testing of populated and bare pcbs. The cleanness test provides an indication of the relative proportions of claysized material clinging to coarse aggregates or screenings. Q how many test recipes can be stored in the zero ion g3. The zeroion g3 ionic contamination tester meets industrial cleanliness specifications including ipc jstd001g amendment 1, ipc001 tm650 2. Aqueous technologies zero ion pcb cleanliness tester contact us for price. Water break free test or water break test is commonly the simplest and gross tests of part cleanliness. The zeroion g3 ionic contamination tester meets industrial cleanliness specifications. Zero ion g318 military and ipc approved cleanliness tester resistivity of solvent extract rose tester dimensions. Acrosemi corporation aqueous technologies cleanliness testers. Cleanospector metal cleanliness test instrument youtube. Recommended area calculations for the unpopulated and. Abx adds zero ion g312 ionic contamination cleanliness. Methods for monitoring and measuring cleanliness of surfaces. Initial testing was completed utilizing ems boards and final testing was validated using ipc test coupons and standards.
Ipctm650 originating task group test methods manual. Ionic contamination pcb testing pcb assembly testing. Cleanliness of the test coupon is of paramount importance. Ensuring ionic cleanliness using pcb ionic contamination tests plasma ruggedized solutions uses resistance testing. Aqueous technologies zeroion g324 cleanliness tester ebay. The goals of each phase of the doe were as follows.
Ipctm650 ionic conductivity ion chromatography task. The component cleanliness testing service primarily uses a flushingpressure rinse method for the removal of contamination from pipes, injectors, pumps, valves. The jomesa hfd cleanliness analysis system is the unquestioned market leader in microscopic filter analysis. Zero ion g318 military and ipc approved cleanliness. Cleanliness results may be stored for later viewing, saved as a pdf on the hard drive or over a network, or sent to any windowscompatible printer. The c3 is unique among electronics cleanliness testers it remains the only tester on the market that indicates whether a specific, critical area of a pcba is clean. The aqueous technologies zero ion ionic contamination tester meets industrial cleanliness specifications including milstd2000a, milp28809 and ipc001 tm650 2. Cleanliness results may be stored for later viewing, saved as a pdf on the hard drive or over a network, or sent to any windows.
Contamination and cleanliness challenges dfr solutions. Aqueous technologies announces the upcoming 30th anniversary of the zeroion ionic contamination cleanliness tester. Nas cleanliness reporting, data entry, data graphing and integral printing are all standard on this world proven contamination monitor. The zero ion performs a resistivity of solvent extract rose test, specifically cited in ws6536, mil std 2000a, ansi ipc jstd 001 tm650 and other standards. Zeroion g3s builtin spc data recording captures all relevant testing data. Ionic testing conformal coating, encapsulating potting. For nonfilm materials, test locations must be determined inhouse.
Meets the following cleanliness testing specifications. Cleanliness results may be stored for later viewing, saved as a pdf on the hard drive. In fact, the us navys empf determined the zeroion to be the most sensitive rose tester. A zeroion or similar type of ionic testing unit draws the ions found on the pcb into a solvent solution.
It is good practice to test the outer edges as well. Rose cleanliness testing is typically employed as a method of quality control in manufacturing printed wiring boards and printed wiring assemblies. Zero ion ionic contamination cleanliness zeroion aqueous. It should be clarified however that the predictive cleanliness control function is not a cleanliness tester, but rather it is simply a process monitoring tool to help predict your pcb cleanliness. Ionic contamination testing is performed to industry standards for cleanliness and our commitment to quality assurance. In addition to bare boards, the zero ion g3 is an excellent cleanliness monitoring tool for determining the cleanliness of incoming bare boards. The zero ion ionic contamination tester are designed and implemented for the purpose of determining and monitoring the cleanliness of assemblies. Cleanliness testing, august 1993 3 test specimen follow the equipment manufacturers recommendations as to sample size. General important facts and features to be known and remembered. It is dedicated to all people using hardness testing in. Determine optimum parameters to effectively clean flux residues from ems board samples and verify cleanliness. Cleanliness assessment for class iii leadfree noclean. The cleaning results database can be searched by date range, recipe name, board serial number and other details. Zero ion g318 military and ipc approved cleanliness tester.
Surface cleanliness testing instrument for measuring oil, grease and cleaning fluid contamination on metal surfaces. Future cleanings will be held to this level of clean as a 3. Gost 17216 cleanliness reporting, data entry, data graphing and integral printing are all standard on this world proven contamination monitor. Call or email jared friedman 517 9055304 or jack griffes 517 9055328 when you have a question about cleanliness testing or need cleanliness testing. The zeroion g3 ionic contamination tester meets industrial cleanliness. Zeroion or similar style ionic testing unit that detects total ionic contamination, but does not identify specific ions. Nowadays 2019 thousands of laboratories are testing cleanliness this way. Used aqueous technologies zero ion pcb cleanliness tester. Ionic contamination in printed circuit boards and testing. Zero ion aqueous cleanliness tester selective soldering hakko 485 2 pb and pb free hepco radial and axial lead formers test incircuit hp smt 3070 incircuit test system teradyne ts124 incircuit test system flash programmer pm3 mplab microchip programmer test. Cleanliness analysis, background, method and application. Specifically cited inmil2000a, the zeroion ionic contamination tester is one of the industrys most popular resistivity of solvent extract rose testers, ipc001 and ipc tm650 recognize rose testing as an approved method of determining the cleanliness. More residuerelated, performance and reliability issues.
More residuerelated, performance and reliability issues are affecting electronic assemblies today than ever before. The first automated system from jomesa was installed in 2001 and meanwhile nearly two thousand systems are working in many labs worldwide. This makes the waterbreak test acceptable for qualitative testing in industrial and commercial applications, but it is not very useful for cleanliness testing in the electronics or other highprecision industries, where surface cleanliness. Clean surfaces to the desired level of cleanliness. Please feel free to give us a call we do a lot of vda 19 or iso 16232 based testing for a wide array of customers here at the crown cleanliness testing laboratory in jackson, michigan usa. Q can the zero ion g3 be used for bare board testing. Ionic cleanliness testing research of printed wiring. Rose testing detects bulk ionics that can lead to contamination. Resistivity of solvent extract rose testers are utilized to ensure that cleaning. The zeroion rose tester has kept pace with customer requirements, and the zeroion g3 is the most advanced zeroion ever designed, capable of testing assemblies reflowed with any solder paste, including no cleanyet its also one of the most affordable cleanliness testers. The zeroion meets the requirements of military and commercial cleanliness testing standards including mil 2000a, ipc test method 001, milc28809, milp55110 and ipc tm6502. Aqueous technologies products have won more than 40 industry awards.
This test method is can also be effective in determining rinse water quality. Originally designed in 1982, the zeroion has remained in continuous production. Ionic cleanliness testing research of printed wiring boards for purposes of process control mike bixenman, kyzen corp. Connect the zeroion g3 to the companys network for remote viewing of spc data. With todays high board densities, and finepitch surfacemount devices, in an era of iso and other quality standards, the requirements for accurate contamination cleanliness testing are high. The handheld measuring device sita cleanospector is highly suited for cleanliness inspection of parts to assure product quality as well as followup processes such as adhesive bonding, coating, welding. Zero ion ionic contamination cleanliness tester accusembly. Cleanliness testing for printed circuit boards nts. Ionic contamination testers are designed for the purpose of determining and monitoring the cleanliness of assemblies.
The water break test is a simple and quick to test. Sita cleanospector fluorescence measuring and testing. Naval air weapons center and determined to be the most sensitive ionic contamination tester available. Both jstd004a and 004b call for the use of the b24 test coupon for. View our complete inventory of cleanliness testers online.
Millipore testing is a very popular method of measuring and verifying part cleanliness. The zeroion ionic contamination tester meets industrial cleanliness specifications including milstd2000a, milp28809, ipctm650, and ansijstd001b, ipctm650. Introduction to ion chromatography characterizes and quantifies specific residue species present on sample ipc condoned test method tm650. Because any cleanliness tester can only quantify contamination it extracts from an assembly, the zero ion utilizes an effective crossflow extraction process, subjecting the circuit assembly to rapid fluid. The procedure is described in the blog millipore testing although the procedures for millipore testing are. References california test 202 sieve analysis of fine and coarse aggregates california test 217 sand equivalent. This booklet intends to stress the significance of hardness testing and to dispel a few common misconceptions attributing to it inappropriate meanings and implications. The zeroion g3 ionic contamination tester meets industrial cleanliness specifications including milstd2000a, milp28809 and ipc001 tm650 2. Apparatus the following equipment is required to perform this test. Lower and upper rlu limits for atp monitoring programs. These specific types of electronics undergo chemical.
Aqueous technologies offers special online sale price for. This may include a total production line breakdown. Identifying your cleaning quality standards aat corp. Zeroion g3 cleanliness tester for pcbas and bare boards. This precipitated the further development of another pen that is alcohol based, quick drying and really meant as a go, nogo test pen for on the fly type testing. Includes products suitable for applications where the major requirement is a function of the completed assembly. The first automated system from jomesa was installed in 2001 and meanwhile nearly two.